Saturday, January 19, 2013

ERRETT CALLAHAN, HALL OF FAME FLINTKNAPPER # 7

ERRETT CALLAHAN, BOOK
 BY RAY HARWOOD


ERRETT CALLAHAN By: Ray Harwood



The Thinking Man: One of the most knowledgeable and talented
flintknappers of our time was a Virginia Flintknapper, whom has
influenced hundreds, if not thousands, Errett Callahan. We can sit
and wonder where Callahan came from and why he was such an influence.
The answer is this, Callahan came into knapping with a great deal of
The International Flintknappers ‘ Hall of Fame and Museum is encouraging individuals of all ages to “Be A Superior Example,” through a new education program as part of a new curriculum to promote healthy habits, while encouraging everyone to live free of drugs and other such substances or vices. It serves as the central point for the study of the history of flintknapping in the United States and beyond, displays flintknapping-related artifacts and exhibits, and honors those who have excelled in the craft, research/ writing, promoting events, and serving the knapping community in an ethical and wilderness loving manner. skill, intellegence and strength, at a time when a whole new
generation of archaeologists were coming out of the old school with a
lot of questions. Crabtree had just released his book and was bumping
out students by the bus load. Archaeology was hungry and Callahan was
just what the doctor ordered. He had fresh ideas and an uncanning
knapping ability intertwined the craft and theory like no one before
or since.
In 1956, just out of high school, Errett spent the summer in
Yellowstone National Park working at the Old Faithful general store.
He was exposed to a lot of history at the park and had access to
obsidian, this gave him the start he needed and he began knapping
seriously then and has been doing it full steam ever since, later
combining his early grinding methods as part of his flaking strategy.
It started on a trip out when he was waiting for the train in
Montana. He went into a local library and found a book on various
point types. He was fascinated by this and it sort of plugged some
into his memory. In his spare time he would try to duplicate these,
using small pieces of obsidian and bottle glass and guided only by
the flintknapping picture in Holling's book. It was another 10 years
before Errett realized that there were other people flintknapping. Up
until then he thought he was the only one.
Errett read more and more of Bordes's works and met him several
times. Francois Bordes stayed at Callahan's house for several days in
1977. Bordes, as Errett, was inspired by Edgar Rice Burroughs and he
published numerous science fiction novels. Callahan, as a college
student, had once been assigned to be Bordes's escort to a knapping
demonstration sponsored by the Anthropology department in D.C. for
the Leaky Foundation lectures. In 1977 Bordes spent four days
knapping there in Richmond. Bordes had plenty of money to visit the
U.S.A. because not only was he a master flintknapper and Europe's
leading archaeologist, but also one of the most popular science
fiction writers in France. According to Callahan Bordes wrote dozens
of novels under the pen name of Franci Carsac. Callahan was
influenced quite a bit by Bordes. At the same time Errett was also
reading the works of Don Crabtree. Errett was Fascinated by Crabtree,
they met in Calgary in 1974 and Crabtree gradually became a heavy
influence on Errett's knapping. J.B. Sollberger was another major
influence and led Errett to bigger and better things than he could
have without that input. Gene Titmus of Idaho, a friend of Crabtree
was also a major influence on Callahan, mostly his notching and
serrating techniques. Errett stayed in close contact with Gene for
many years, Gene a master knapper of percussion and, like Don, about
the nicest and humblest guy he'd ever met.
Some other overseas influences on Errett were Jacques Pelegrin and Bo
Madsen. Pelegrin had been Bordes number one student in France,
working under him for years. Pelgrin first trained with Bordes over
six summers, for three weeks each summer. Pelegrin worked with a
hardwood billit, which he learned to use from Bordes's friend in
Paris, Jacques Tixier, whom was one of the Masters of flintworking of
the time. Pelegrin became very good with boxwood. Jacques Pelegrin's
father built a cottage in the French woods, here Jacques reflected on
archaeological concepts and flintknapping. At this time, in the
1970s, Pilegrin was writing a bit back and forth to Master Don
Crabtree in the USA and Jacques had begun to read and interprit
Crabtree's publications. Pelegrin did public flintknapping
demonstations in the Archeodrome, which is on the main road between
Beaune and Lyon, France. He is concidered one of the best
flintknappers in the world. Pelegrin and Bordes learned English
together and spend years flintknapping together and learning, master
and student became knapping partners. Jacques Pelgrin went through
almost all the Paleolthic French technologies while learning his
craft- Levallois, blade making, different kinds of Paleolithic tools,
different kinds of flint cores, and leave points, including Solutrean
pressure material. It is an interesting fact that Pelegrin learned to
flintknap standing up and only changes after his first exposure to
other knappers and text.
Bo Madsen is Denmark's premier flintknapper, a grand- master of the
Danish art. Madison is an expert on Danish lithics and earned his
Ph.D. at Arhus in Jutland, Denmark. Madsen's dagger research
influenced Callahan greatly and this spread to America and in this
era many knappers were attempting dagger production: Waldorf, Patten,
Stafford, Flenniken and Callahan in particular. Errett spend a good
deal of time in the 1970s in Scandinavia and returned again in August
of 1984. Madsen had moved over to the University of Arhus and was
teaching a talented portage, Peter Vemming Hansenat at the University
of Copenhagen, the two had co-wrote and published a paper on the
replication of square- sectioned axes. While in Scandinavia Callahan
gave several flintknapping workshops sponsored by the Archaeological
Institute of the University of Uppsala, Sweden, he was assisted by Bo
Madsen and Dr. Debbie Olausson. According to Callahan, the Copenhagen
area has several talented non-academic knappers as well Thorbjorn
Peterson, Asel Jorgensen, and Soren Moses.
In later years Errett's biggest influence was Richard Warren. Richard
was completely underground and out of contact for most of his
knapping life, he became a lapidary knapper that had an exclusive
clientele. Richard Warren's work was incredibly precise, much more
than anyone at the time thought was possible. Errett had to
reconstruct the Warren technique entirely from scratch. Richard
Warren showed Errett one important thing- perfection is possible- and
that's all he needed to know. Richard Warren died a few years ago,
Warren's curiosity was to know what could be done with flint if
someone picks up where the best stone age knappers abandoned the
craft for metal technology or extinction. In short Richard's quest
was for knapping for the sake of art-perfection, by any means
possible. Richard used the term "Teleolithics" to describe what we
now call lapidary knapping, flake over grinding (lap-knapping). After
Hannus' colon operation, in 1983, for which Errett made the obsidian
blades used in the surgery and observed the entire operation, two of
Callahan's students decided to start a company with him to market
these blades to the medical community. The one who was supposed to do
the marketing dropped out and little became of " Aztecnics".
Errett markets his obsidian art through "Piltdown Productions" in
Virginia. Callahan is best known for his published work The Basics Of
Biface Knapping In The Eastern Fluted Point Tradition A Manual For
Flintknappers And Lithic Analysts. This was published in Archaeology
Of North America, . He has also published many other books and
articles. Including: "Flintknappers' exchange" (the original
journal), "The Emic Perspective" and "Flintknapping Digest". The
Basics Of Biface knapping In The Eastern Fluted Point Tradition was
the single most influential lithic book ever written.
The Callahan biface book is Vol. 7, No. 1 of the journal Archaeology
Of Eastern North America. The book introduced many new techniques for
the study of stone tools, for standard and experimental archaeology.
The concepts, "the lithic grade scale, and biface staging, are widely
used in flintknapping circles to the point the most new knappers
didn't even know these concepts were fairly new and discovered by
Callahan.
As Crabtree before him Callahan was the only living flintknapper with
the confidence to have major surgery done with stone tools he crafted
himself. According to the news release on December 9th, 1998, Errett
Callahan had major surgery done to repair his right rotator cuff
tendon. The two hour landmark operation was done by Dr. Jay Hopkins
of Blue Ridge Orthopedics at Lynchburg General Hospital. Callahan's
rotor cuff tendon had become completely torn off the top of his
humerus bone and had to be extensively reworked. Dr Hopkins said that
it was as bad a tear as he had ever witnessed. All incisions were
made with Callahan's obsidian scalpels. Dr. Hopkins, after performing
the operation, was impressed with the great reduction of bleeding in
the initial incisions and states: I used the obsidian blade for a
shoulder operation and found them quite satisfactory. They performed
very much like a scalpel and the bleeding with the first cut through
the skin was minimal. Healing appears to be very much normal, if not
accelerated.
Errett Callahan was founder and president of the Society of Primitive
Technology for many years . The Society is an international
organization devoted to the preservation of a wide range of primitive
technologies. The SPT preserves and promotes this knowledge
principally by means of a remarkable magazine, the Bulletin of
Primitive Technology. Errett has now retired from his editor and
chief and president but he will stay an active member. For more
information contact Society of Primitive Technology, P.O. Box 905,
Rexburg, Id 83440. The Bulletin is now being edited and produced by
Primitive skills expert David Wescott. At this time Errett Callahan
is in the midst of writing a major book on flintknapping - everything
he knows...and he knows a lot..The book is going to focus a on Danish
Daggers. The book is addressed to both the archaeologist and
flintknapper a like. This book is a 20-year research project in which
200 daggers were replicated. The research was funded by a grant from
the King of Sweden and by Uppsala University. Callahan is cowritting
the book with Jan Apel, a PhD student at Uppsala and fellow
flintknapper. The new book will do for daggers what his biface book
did for that field. Callahan is also working on a book on
experimental archaeology.
Callahan still puts on his week long classes at Cliff Side on
flintknapping, traditional archery, primitive pottery, lithic
analysis, and more. Bob Verrey, a former student and long time
flintknapper, archaeologist and supplier of knapping tools offers a
scholarship to the school but it is very competitive. .
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Saturday June 3, 2006 - 10:22am (PDT) Edit | Delete | Permanent Link | 0 Comments
Entry for June 03, 2006
Entry for June 03, 2006 magnify
Crabtree, often referred to as "the Dean of American
flintknapping". He was born June 8, 1912, in Heyburn, Idaho.
According to Harvey L. Hughett of the University of Idaho: Don spent
his early youth in Salmon, Idaho where he first became interested in
Indians and their tools. His mother would have him run errands for
the next-door neighbor and as a reward this woman would give Don an
arrowhead which her husband had gathered. Young Don became fascinated
with these tools and even at this early age began to wonder why and
how they were made. There were, at this time, many Indians in Salmon.
Thanks to Harvey Hughett, at the University of Idaho, whom is now
curator of the Don Crabtree Lithic Collection, we now know much more
about Don Crabtree's childhood. I spoke to Mr. Hughett a few in
October of 1999 (Val Waldorf had no problem either) he gave me
permission to quote his copyright article on Don Crabtree in Chips
Vol. 11, No.3, 1999.: "Young Don became fascinated with these tools
and even at this early age began to wonder why and how they were
made. There were, at this time, many Indians in Salmon. Their custom
was to sit flat on the sidewalk with their legs stretched in front of
them. Don found it great fun to jump over their legs and to talk with
them, for which he was severely reprimanded by his mother.
When Don was six, his Family moved to Twin Falls. This was desert
country and Don spent most of his time hunting for artifacts, Indian
campsites and building his collection of Indian tools. The family's
home was just a stone's through from the Snake River Canyon and Don
spent every possible moment hunting in the canyon, collecting from
campsites and caves and adding to his collection. He also collected
obsidian flakes and began to try to reproduce the artifacts. This
meant more trips to the canyon for knapping material. Soon, young
Crabtree had gathered a fairly large collection of artifacts and his
interest in experimenting with different stones and methods of
manufacture to achieve replication increased. He tried many
approaches to holding and applying force but with little success and
much failure. After interviewing many local Indians, he was
disappointed that he was unable to learn anything of how these
fascinating artifacts were made. Flintknapping was essentially a lost
art even at the time.
Don was constantly in trouble with his father for being away from
home so much, for the many cuts on his hands and the permanent
bloodstains on his clothing. He received many reprimands for coming
home after dark. Even this did not cure him of his quest for
knowledge of the Native Americans and their tools. At one point, his
father became so disgusted with Don spending so much time knapping he
offered to pay him $100.00 if he would promise never to make another
arrowhead. Don wanted a bicycle and a gun so badly that he considered
this offer for some time. However, the love of Indian lore won and he
told his father that he could not give up his attempts to make tools
as the Indians had.
In the late 1930's he was supervisor of the Vertebrate and
Invertebrate Laboratory at the University of California at Berkley,
this is also where Ishi's artifacts are curated. Also, Ted Orcutt
still lived not far to the North. Crabtree also worked in the
Anthropology lab with the well known Anthropologist Alfred Krueber,
whom was Ishi's friend and caretaker at the museum a few short years
before. According to Dr. Errett Callahan (1979), following a
flintworking demonstration at a meeting of the American Association
of Museums in Ohio, in 1941, Crabtree was employed at the Ohio State
Lithic Laboratory with H. Holmes Ellis and Henry Shertrone. He was
also advisor in Lithic Studies at the University of Pennsylvania and
the Smithsonian Institution's museum.
During world war II, Crabtree was coordinating Engineer with
Bethlehem Steel in California. Between 1952 and 1962, he was County
Supervisor with the U.S.D.A in Twin Falls, Idaho. In 1962 and 1975,
Crabtree was research associate in lithic technology at the Idaho
State Museum in Pocatello."
Not only was Crabtree a master flintknapper and an inspirational
flintknapper , he was also an expert on the theoretical aspect of
stone tool studies. Crabtree published papers on replicative
flintworking and other aspects of lithic studies in such publications
as:
"American Antiquity" (1939,1968), "Current Anthropology"
(1969), "Science" (1968,1970), "Curator" (1970), "Tebiwa" (1964,
1966, 1967, 1968, 1972, 1973,1974), and "Lithic Technology" (1975).
Crabtree's textbook, "An Introduction to Flintworking", was the main
publication readily available from 1972 on. The Crabtree book,
although 26 years old, is still a classic and is one of the most
referenced books in lithic studies today. The book is easy to read
and is full of excellent drawings and text. The book is available
through the Idaho Museum of Natural History, Idaho State University,
Pocatello, Idaho. They also have republished Crabtree's articles,
papers, and videos, his articles are better than ours decades later.
Crabtree was featured in many archaeological films in his day, many
were shown around the world in class rooms from elementary school to
doctoral classes. These films influence many up and coming
flintknappers. The film "Blades and Pressure Flaking" (1969) won best
anthropology film at the 1970 American Film Festival.
In 1972, the Idaho Museum of Natural History received a grant from
the National Science Foundation for the production of several 16mm
films featuring the legendary flintknapper. Just a few years ago
these films were dubbed onto VHS video tape and made available to the
public through Idaho Museum Publications. Though faded somewhat, this
footage still maintains its detail and shows Don Crabtree at his
best. In the Shadow of Man , Don is shown quarrying obsidian at Glass
Buttes in Oregon. The Flintworker discusses the basics of
flintknapping, stone tools are made using simple percussion
techniques, and the Hertzian cone theory is introduced. Ancient
Projectile Points covers the making of bifacial points. The hunter's
Edge covers prismatic blade making. The Alchemy of Time concerns heat
treating, and the manufacture of Clovis, Folsom and Cumberland
points. In 1978, Crabtree had open heart surgery with stone tools.
The blades Crabtree made were so sharp that Crabtree's doctor agreed
to use them on him after seeing how sharp they were. The first
surgery one of Crabtrees's Ribs and a lung section were removed, an
18 inch cut. Crabtree's stone tools were so sharp that there was
hardly a scar.
Don Crabtree flintknapped all types of artifacts including fluted
Folsom , parallel flaking, chevron flaking, notching, blade making
and even Ted Orcutt style large obsidian biface points. His large
points were very similar to Orcutts , some were so thin that they
looked like dinner plates, his obsidian arrow points were very
similar to those he helped to curate in Berkley made by Ishi.
While working agate Crabtree noticed that his had a satiny texture
and the Indian arrowheads out of the same material were like opal.
After much experimentation he rediscovered heat treating of flint
materials to improve knapping quality.
In the later part of his life Crabtree traveled the world meeting and
flintknapping with each nations leaders in lithic fields of endeavor
and really opened the door for all of us. During this time
flintknapping saw its heyday, "knap-ins", lithic conferences and
publications. Sort of what what is happening now but with the
academics.
Don Crabtree, Dean of American flintknappers, died on November 16,
1980 from complications of heart disease, within six months of
Francois Bordes . When Bordes and Crabtree passed away the 1970's
academic flintknapping heyday passed away with Them. THE PALEO
KNAPPERS : The Late Don Crabtree, of southern Idaho, is considered to
be the "Dean of American Flintknapping" not only for his fine
publications, but also for the vast amount of important information
he uncovered in a life devoted to the study of stone tools. Don was
most probably the first flintknapper in thousands of years to flute a
Folsom point, as early as 1941 Crabtree was employed at the Lithic
Laboratory at the University of Pennsylvania and the prestigious
Smithsonian Institution. He had experimented with fluting in the
1930s but became quite famous for his studies into the Lindenmier
Folsom in 1966 . Don Crabtree passed away on November 16, 1980.
Jeffery Flenniken and Gene Titmus, students of Crabtree carried on
the studies and are still considered to be among the best
flintknappers in the world.
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D.C. WALDORF, HALL OF FAME FLINTKNAPPER # 6











When I was a kid I was very interested in arrowheads. I used to find them once in a while when hunting with my dad and brother. Like many folks dabling in flintknapping I eventually came upon Waldorf's book, "Art of Flintknapping". The books has sold many thousands of copies and is considered a classic. I never had enough flint around to learn his method, but I used to read it and gaze at the photos often. Waldorf also wrote in the original "Flintknappers Exchange" - the classic knapping publication that brought knappers together from academic and folk communities. I met D.C. Waldorf in 1984, through my old newsletter, "Flintknapping Digest"

At eight years old old D.C. became interested in Indian traditional technologies. At about fourteen years of age he discovered the a nail could pry flakes from the edge of broken glass and flint spalls. Later he found that ciopper and deer tines worked better for the pressure knapping method. D.C started percussion knapping about 1968 after reading Howell's book "Early Man". H was, at the time one of only a hand full of knappers on the planet. He joined the Archaeological Society of Ohio. His point become so well made that he was banned from selling or displaying them at the meeting.

Waldorf uses antler and stone for percussion and copper and antler for pressure. D.C. and his wife Val took over the "Flintknapping Digest",at my request, and turned it into "CHIPS" - this was a huge success. He also wrote many other books, including
novels out of his rural Missouri cabin. D.C. and Val made a good living with "Mound Builder Books". Later D.C. Waldorf became one of the pioneers of the new Danish Dagger movement. He worked with other dagger knappers on occasion such as Callahan and Stafford.
>
The International Flintknappers ‘ Hall of Fame and Museum is encouraging individuals of all ages to “Be A Superior Example,” through a new education program as part of a new curriculum to promote healthy habits, while encouraging everyone to live free of drugs and other such substances or vices. It serves as the central point for the study of the history of flintknapping in the United States and beyond, displays flintknapping-related artifacts and exhibits, and honors those who have excelled in the craft, research/ writing, promoting events, and serving the knapping community in an ethical and wilderness loving manner.


          I was born in Norwalk, Ohio on April 29, 1951.  My father told me that I came into this world at dawn after the passage of a violent thunderstorm.  He and his best friend Leo were sitting on the front steps of the old Memorial Hospital, watching a glorious sunrise through the receding clouds when they got the word.  I sometimes wonder how this event would have been interpreted had it happened in a hut beside the Huron River 10 or more centuries earlier!
          Even as a young kid, I felt that I was somehow different, I believe that those around me referred to it as "odd." My love for history and things-old manifested itself very early and indeed, my Great Grandfather Floyd Hill was a collector of all sorts of relics, old swords and guns mostly, with a few arrowheads thrown in.  Perhaps I inherited his "bad gene".  I still have a worn out drill made of shiny black Coshocton chert that my grandmother gave me when I was about 8 years old.  She told me it was all that was left of his great collection.
          I never did very well in grade school, too much daydreaming about cavalry and Indians, racing chariots in the Circus Maximus, sailing with the Vikings, or the occasional caveman versus mammoth scenario.  By the time I managed to make it to Jr.  High, I was totally "wacked out".  The summer of 1965 saw me experimenting with a nail trying to pressure chip beer bottle bottoms into some kind of point I could haft on a dowel rod and shoot with a bow I made from strips of split bamboo.  To say the least, my parents were none too happy about the way things were going, and just short of severe lashings and solitary confinement, did everything they could to discourage me.  Don't forget, this was the mid-1960s and if a father had a good business going, his son was expected to follow in his footsteps.  After all these years, those who have come to know me couldn't possibly imagine me as a maker of rubber stamps working in a dingy little factory in New London, Ohio.  My stubbornness saved me from that fate, along with some help from the "wrong crowd" of fine people I hung out with, rockhounds, Indian relic collectors and old gun cranks. 
          In high school I reached the "height of academic achievement" when I took my science fair project "Early Man and his Tools and Weapons" all the way to the state level with perfect scores.  I bribed the judges with arrowheads I made during my presentation.  Obviously my flint working skills were improving! The only "higher" education I received came from two years as a part time student at the Firelands Campus of Bowling Green State University.  There I took a few courses in English composition, Geology, and Anthropology, hoping someday to transfer to a bigger school that offered a degree in Paleo-Anthropology.  By then my interest in archaeology had pretty much won out over all the others due in part to my flintknapping, in which now I had progressed to where I could make a passable replica of just about any point type found in my home state.  However, this dream never came true.  My family had disintegrated in a nasty divorce, and while working for my dad I was moonlighting in the flintknapping business, the profits of which I could not ignore.  And it soon became evident that I could make it on my own, practicing the trade I had taught myself.
          In April of 1974, I married Val, my best friend and confidant.  If she, with her patience and talent as a fine artist, had not been with me, those early years would have been very lonely and a lot tougher.  I was 23 and she was 19, when we packed up the old Hornet and headed for the Ozarks of southwestern Missouri.  Here was a place where old time craftsmen were respected for who they were, and mine was the oldest craft of all.  There was plenty of free raw material to boot.  Those hills were loaded with chert, a rock the locals hated.  In some places there was more of it than soil, and they told me I could have it if I took it all and left the dirt for them! Of course, only a small fraction of it was workable and that came in angular blocks of odd shape, the same as the old Flint Ridge material.  So I didn't have much trouble with it, and it was eagerly added to my stockpile, along with the Ohio stuff and the cantaloupe size Indiana Hornstone nodules I used to have delivered to my booth at Friendship, Indiana.  Up until the advent of the first knap-ins, this was the big muzzle loading shoot we used to attend, along with a few of the smaller rendezvous.
          As a "base camp" we rented a booth at Wilderness Settlement on Hwy 76, it was then at the edge of the city of Branson.  We worked in the "The Flint Shop" for about a year and a half, and finding out how cheap the tourists were, we supplemented our income with mail order and more trips to shows.  Our first catalog featured a tin type of the wife and I on the front cover.  Finding out that there was already a Flint Shop in Texas, who made gunflints from sawed slabs, in order to avoid confusion we had to change our name.  The Hopewell Mound Builders were my favorite prehistoric people, who did a lot of fine artwork and traded extensively, the same thing we were doing.  So we became Mound Builder Arts and Trading Co.  Shortly after our name change, we came out with our second catalog, and published the first edition of "The Art of Flint Knapping" under the Mound Builder Books label.  Over the years, this book was to go through 4 more revisions and today it is a affectionately referred to as "The Flint Knappers Bible" by those who first learned to chip using it as their only reference. 
          "The Art of flint Knapping" was followed by "Flint Types of the Continental United States" in 1976, and we moved to our own place 10 miles east of Branson in 1978.  The moving and rebuilding of a 150 year old log house and the construction of other outbuildings occupied a lot of our spare time.  So it wasn't until 1985 that I wrote the first edition of "The Art of Making Primitive Bows and Arrows," and Val finally finished the drawings for "Story in Stone." This volume went to press in 1987, replacing the first flint types book.  Now out of print and a collectors item as well as the early editions of our other books, this one set a new standard for lithic illustration and made Val famous in that field.
          Furthering our endeavors in the publishing business, we took over Ray Harwood's newsletter, "Flint Knapping Digest," and in 1989 we renamed it "CHIPS." From humble beginnings it became a full fledged magazine that effectively served the flint knapping community for 23 years until its last issue came out in October, 2011. Due to competition with the internet, the economy, and declining subscriptions it was no longer profitable to keep it in print. However, all the magazines are still available on three CDs in The Complete CHIPS Archives, and the "The Best of CHIPS" series has been revised and reissued,  keeping in print the most useful and entertaining articles. Look for them in the products page of this site. 
          With the advent of inexpensive home video cameras and recorders, we also entered that field in 1989, making a couple of knap-in tapes, which we had to copy one at a time.  This got old when we had to make multiple copies of our first instructional tape, "Caught Knapping." Not to be confused with Craig Ratzat's later production, this one was made in 1992 on old VHS equipment.  When we went to a local "dubber" to have multiple copies made, we ran into technical problems with time codes and quality control.  So we had to get a new Super VHS camera and accompanying editing decks, a considerable investment at the time.  With this new equipment, we produced "The Art of Flint Knapping Video Companion" in 1993.  This was designed to accompany the book, and has become something of a "cult film." Recently, it has been digitally re-edited and re-mastered on our new computer equipment and is now available on DVD.  We have a complete suite of production facilities that allows us to make multiple copies all in house so we have total control over the process.
          Also, with similar advances made in Desk-top publishing, all of our writing, editing, typesetting, graphics, layout and even some of the printing is done by ourselves.  So the costs are kept down and the savings can be passed on to our customers, who have found our publications to be well done and reasonably priced.
          Since losing Val to a brain tumor in April 28, 2005, and retiring from "CHIPS" magazine in 2011 I am busier than ever running the business trying to maintain the quality of service you all have come to expect. However, I still manage to find time to do some chipping, and I am doing more of it! To view the pieces I have currently available click on Flint Jacks Gallery.  By the way, the original Flint Jack, AKA Edward Simpson, was a well known English flint Knapper in the 1850s, who learned how to reproduce early stone tools for a then thriving relic market.  However, unlike my predecessor, since 1983, my work has been signed with my initials, two digit year date and a serial number for that year.  The daggers and axes I make are numbered consecutively from 1983 and bear D or A prefixes.

DC Waldorf about 8 years old.


The boy never grew up! Here he is as alias "Flint Jack" SASS badge no. 36147.

Drill point  given to DC Waldorf by his grandmother. It was originally in the Floyd Hill Collection. 
                
The first "perfect" point found by  
D.C. Waldorf  in 1966.

Still on the original shaft, one of the first points made by DC Waldorf from the bottom of a Pond's Cold Cream jar, circa 1965. 

 The old Flint Shop at Wilderness Settlement, circa 1974.
 
Tin type of newlyweds, DC and Val.  Circa 1974.

Our second catalog, circa 1975.  

First edition of The Art of Flint Knapping, 1975.



JIM SPEARS, HALL OF FAME FLINTKNAPPER # 5

Jim Spears, the knapper








I have actually never met Jim Spears, but he is one of my favorite knappers. He was mentioned in the Waldorf book, The Art Of Flintknapping, but was sort of a phantom, not caring much for the publishing and so on. To me he was sort of a mystery. Jim Spears met Waldorf in the parking lot of a black powder shoot one day and they hit it off right away, this was when knappers were as rare as hen's teeth. Jim's lithic masterpieces were created in the traditional billet knapping methodology and were prized by collectors of the genera world over. He knapped in the Sollutrean style, at least from what I have seen on film. He has undoubtedly influenced dozens, if not hundreds of knappers. It is difficult to separate the influence of Spears and Waldorf on the knapping world, they are sort of attached at the hip in some respects.

Jim Spears, the knapper that pioneered modern theory of isolated
platforms for large Cado blade thinning, was born September 5th,
1942, and had been interested in artifacts and stone tools all of his
life. . When Jim got out of the Navy he inquired around about
knapping and eventually saw a man using a beer can, or bear bottle
opener to pressure flake the edges of spalls, it was a twisting
motion. This discovery fascinated Jim, but before long he discovered
that a deer antler and dolomite hammerstones were the way to go. Jim
moved to Noel in 1965 and made his first flint point around 1966, he
has made over ten thousand points since. When Jim would get off work
at a trailer making company, he would go out in the woods and knapp.
After many years and many tons of flint he became one of the best
flintknappers of all time, his large, thin, patterned percussion
blades of colorful flint are masterful and each is a work of
art. "Jim pieces" as they are affectionately called by collectors,
fetch a handsome price. The largest noviculite point ever made was
a `Jim peace" and was 20 inches long, and was unheated. Thanks, I will ad this to the web site, thank you. I started knapping in 1969. I was 9 lol. I have been knapping ever since. I am also a fan of other knappers. I did my 1sy newsletter in 1984 and it evntually was given to Val Waldorf and it became "CHIPS" now I am doing flintknapping Blogging, Jim has always been one of my favorites, since I read about him in Waldorf's book. Good evening, Ray, Still haven’t fixed obsidian preform page .. BUT I HAVE been working all day on a bunch of Jim’s points, photographing and developing listings & COA’s for Jim to sign so I can put his points on eBay. The last 4-5 years, I just couldn’t keep up while caring for Mom, too. But now hope to make some money for Jim. Thank you for the link about Jim. He’s my best friend for so many years now, a precious, honorable man and individual to all who know him apart from his phenomenal knapping skills. There’s so many little stories, funny fun things, I will hold forever in my heart… He is how come Missouri Trading Company went from being a hobby tool business to a flintknapping biz. He taught me to knap because I wanted to (ONLY) know how to make a quick weapon or tool for survival in the woods. He kept giving me his rock to destroy so I told him I wanted to find my own. Where could I do that? (thinking a local stream or cave or something.) He said that the rock I liked the best (of his) came from Texas and I should go to Texas. Eh,..Okay. Where? So he told me where, who to see, etc, gave me a 15 minute dissertation on rock checking, patted me on head and said see ya. Five days later after 1500 miles of driving and one major breakdown, I came home with about 800 pounds of stone, mostly knappable. Decided it really wasn’t for me so ran an ad in paper to get rid of the stuff – boy, that got me into it deeper! 14 years later, still growing and selling more and more. That 800 pounds of stone has turned into ??tons. Three crude lead filled boppers have turned into around 35 knapping tools and many accessories that I have developed with help and contributions of others. All the while, Jim has been here, encouraging me, nudging me, critiquing, testing, teaching, me. We are both traders by nature so we understand each other. If it weren’t for him (and others, too) this business would not be anything like it is today. It’s mine but I feel like I’m just along for the ride! If you look in John Whittaker’s book, American Flintknappers, he has a diagram of the learning paths of what I call, the grand daddies of flintknapping. Jim was an originator. Gotta git to work .. sorry for the ramble..Thanks again for the link, will show it to Jim. He may not even know about it. Diana THE A-HED October 6, 2005 . Arrowhead Case: Knapping Hits a Spot For Flint-Stone Fans Manly Types Get a Crush On a Prehistoric Craft; Mr. Spears as 'Rock' Star. Article By GAUTAM NAIK | Staff Reporter of THE WALL STREET JOURNAL "NOEL, Mo. -- Seated on a low bench, Jim Spears used a piece of deer horn to whittle down a heavy chunk of Missouri flint. For an hour, he tapped, whacked and smoothed the hard rock until it was transformed into a delicate and potentially deadly artifact: a replica of an Indian arrowhead known as a Dalton point. "Every stone is different and every stone is a challenge," said Mr. Spears, as he chiseled away and the arrowhead grew thinner and sharper. "It helps me get into the minds of ancient people." At 62 years old, Mr. Spears is one of the country's finest flint knappers, a breed of die-hards who re-create ancient arrowheads, knives and tools using original Stone Age techniques. . More than 10,000 years ago, prehistoric Americans attached sharpened stone "points" to spears and hunted woolly mammoths. In the 1960s and 1970s, a handful of archeologists made basic, often clumsy arrowheads in order to better understand ancient tool making. Since then, knapping has taken off as a surprisingly popular American pastime and art form. Hundreds of modern-day Stone Agers now gather at weekend "knap-ins," where they chip rock, swap techniques and trade arrowheads. Novices eager to learn the skill pay $500 or more to attend workshops. Dozens of books and videos -- including one called "Caught Knapping" -- tout the craft. A glossy magazine for knapping devotees, Modern Lithic Artists Journal, launched last year and featured Mr. Spears's work in the first issue. Another quarterly bible of the trade is called Chips. "It's a manly hobby, because of its association with hunting and weapons," says John Whittaker, an archeologist-knapper at Grinnell College, Grinnell, Iowa. Indeed, some knappers make practical use of their handiwork, hunting deer and other creatures with the carefully honed points. Prof. Whittaker estimates that there are at least 5,000 knappers in the U.S., mostly men, who churn out 1.5 million pieces a year. Replica arrowheads sell on the Internet for $10 to $100 or more apiece, and are increasingly turning up on eBay. One 5-inch "turkey tail" arrowhead, for instance, recently sold for $202.50 at the site, even though its pedigree was unclear. (The seller said it "looks old.") Old-time knappers worry about commercialization of their craft. That's because the best knappers have become so skilled that their work can be difficult to distinguish from Stone Age objects. Some archeologists fret that modern arrowheads are more likely now than in the past to be sold as originals, muddying the historical record. Other purists, such as Errett Callahan, who runs workshops on the traditional approach in Lynchburg, Va., contend that some of today's "wild, modernistic" designs make a mockery of an ancient skill. While newer hobbyists sometimes rely on copper implements -- which most Stone Age people never had -- Mr. Spears insists on doing things the old, old way. A resident of Noel, Mo., he has knapped steadily for four decades. He gathers flint near his home in the Ozarks. He only uses tools available to prehistoric Americans, including bison rib and deer horn, which he obtains from hunts or at a butcher's shop. Even with these crude implements, arrowheads can be carved to be sharper than surgical scalpels. When practicing his craft, Mr. Spears folds a piece of buckskin over his left leg and uses his thigh as an anvil. He holds the stone in his left hand and hits it with a piece of animal horn known as a billet. By delicately adjusting the pressure of his fingers under the rock, he is able to channel the force of the blow along natural lines in the stone, knocking off flakes exactly where he wants. A single wrong strike can ruin a piece. But Mr. Spears intimately understands the physics of percussion. "He can do things to a rock that are miraculous," says Bob "BigFlint" Hunt, a knapper from Oak Grove, Mo., who has known Mr. Spears for more than two decades. Another colleague recalls that at a small 1993 gathering, everyone dropped their tools to watch Mr. Spears chisel a complicated turkey tail arrowhead. After spending four years in the Navy, Mr. Spears did a brief stint at junior college. While there, he saw a friend craft an arrowhead by flaking a piece of flint with a beer opener. In a book for Boy Scouts, Mr. Spears read that prehistoric Americans had used deer horn to chisel points; he decided to do the same. "I was enthralled by the idea," he says. "I began to chip all the time." Jim Spears knaps a piece of raw Missouri flint into a Dalton point arrowhead. . One day, as he crouched on a rocky bluff hitting a stone, a man pulled over in his car and shouted: "Hey, what you doing there?" "Making arrowheads," Mr. Spears answered back. The man paused, then shook his head and drove off. "Guess he thought I was nuts," says the knapper. Over the years, Mr. Spears taught himself to knap increasingly intricate designs such as the exquisitely fluted "Folsom point." Eventually, his lifestyle began to reflect his obsession. He took to hunting deer with a bow and arrow. He sometimes sat around a fire and skinned carcasses with stone implements he had made. Mr. Spears's large house in the middle of the Ozark hills is bare, except for a few Indian rugs and a mattress on the floor. Though he has an old telephone -- which he's been known to unplug -- he doesn't own a wristwatch. In one room he stores 40 large pieces of bamboo, from which he carves bows and arrows. He has never married. His longtime girlfriend, who is part Native American, lives several miles away. It's hard to make a living from knapping alone. Mr. Spears, who used to dabble in construction work before taking up his craft full-time, says the Internet has lately damped his arrowhead sales. So he also trades other Native American products through a friend, Diana Benson. Her mail-order knapping supply firm sells Mr. Spears's arrowheads, as well as rugs and baskets, on the Internet. The shelves of her Missouri Trading Company store, in Pineville, Mo., are heaped with rocks, tools and about 30 instructional video titles -- including one starring Mr. Spears. Mr. Spears attends about four knap-ins each year. One recent weekend, he stowed his tools and workbench in his pickup, and drove 250 miles north to the Fort Osage knap-in, held in a field in northern Missouri. Along the way, he snacked on dried fruits and deer jerky made from an animal he had killed. At the event, more than 100 knappers from Iowa, Illinois, Texas and elsewhere, sat in circles and, for hours, whacked away at rocks. Most were middle-aged men -- carpenters, jewelry makers and at least one professional archaeologist. At one tent, a vendor from Leavenworth, Ind., hawked 1,800 pounds of stone, including jasper and chert. Another attendee described how he felled a deer using an arrow tipped with a stone point. Mr. Spears didn't even take out his tools. Fellow knappers said they were already in awe of his skill and that he had little to prove anymore. When one collector proudly noted that certain arrowheads could fetch hefty prices, Mr. Spears was bemused. "When you get right down to it," he said, "it's nothing but rocks." "
The International Flintknappers ‘ Hall of Fame and Museum is encouraging individuals of all ages to “Be A Superior Example,” through a new education program as part of a new curriculum to promote healthy habits, while encouraging everyone to live free of drugs and other such substances or vices. It serves as the central point for the study of the history of flintknapping in the United States and beyond, displays flintknapping-related artifacts and exhibits, and honors those who have excelled in the craft, research/ writing, promoting events, and serving the knapping community in an ethical and wilderness loving manner.